Fertilizer Granulator Machine Series

  • Disc Granulator2
  • Disc Granulator3
  • Disc Granulator4

Disc Granulator (Pan Granulator)

The design of disc granulator is convenient for intermittent continuous production, which greatly reduces the labor intensity and improves labor efficiency.
 
Model: ZL10/ZL15/ZL18
 
Motor Power: 2.2kw/5.5kw/5.5kw
 
Prod Capacity: 0.3-0.5/0.5-0.8/0.6-1.0
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The disc granulator machine adopts an overall circular arc structure and its granulation rate can reach 93% or more.The granulation tray has three discharge ports,which operations,greatly reduces labor intensity and improves labor effeciency.The reducer and the motor are driven by a flexible belt,which makes the starting smooth,slows the impact force and improves the severice life of the equipment.The bottom of the granulation disc is reinforced with a number of radiant steel plates,which are sturdy and never deformed.The thickened,weighted and stury base design eliminates the need for anchor bolts for smooth operation.

 

Working principle

The working principle of this series of products: the main motor drive pulley and belt, through the reducer drive pinion, pinion and big gear which fixed at the end teeth meshing, work to the big gear through a special reasonable design, installation on the spindle which fixed on adjust plate ,to support the work of the entire disc (the machine used with the spray machine) material feeding into the disc, with disk rotating and spraying device, materials will evenly stick together to form ball shape granules. In the upper part of the design is automatic cleaning device to prevent the material sticky on disc, thus greatly improving machine service life. With  the continuous rotation of the motor, the material constantly Enter, in order to achieve mass production, reach the needs of continuous work.


disc granulator material


The Structure of Disc Granulator
The disc granulator consists of a large plate,a large gear,a transmission part,a frame,a base,a scraper frame and powerless scraper.
1. The main body of the disc granulator,the main body compriss a frame,an adjusting parrt and a granulation disc.
2. One main reducer,the input shaft is equipped with a pulley,and the output shaft is equipped with a pinion.
3. Transmission parts: the entire machine drive part is important, the overall work depend on it. The motor installed on transmission rack and reducer are with ISO / 9001 quality products, with reliable quality. The motor drive Pulley, V-belt, reducer and pinion, the small gear transmission large gear and drive the granulation plate work. The gears are used high-frequency fire, with twice service life than old type.The granulation plate is fixed on the driving shaft , the connecting part of the stigma adopts the taper fitting, the design is more reasonable;
4. Granulation part: This machine granulator disc angle with the overall arc design, granulation rate can reach more than 90%, granulation disc bottom also uses a number of radiation steel to strengthen, durable, never deformation;
5. Automatic cleaning part: This part is installed on the top of the granulator, into frame shape, with automatic clear plate, in order to clear the material attached to the machine when production, highly improving the service life of the machine, Saving the labor force.
The series of disc granulator has a variety of models, according to the user’s different capacity, also accept custom.

Parameters
Model Inner diameter(mm) Side height(mm) Volume(m³) Rotation speed (r/min) Motor power(KW) Prod capacity(T/h) Decele rators model
ZL10 1000 250 0.4 24 2.2 0.3-0.5 XW5-59
ZL15 1500 300 1.1 22 5.5 0.5-0.8 ZQ250-48
ZL18 1800 300 1.4 18 5.5 0.6-1.0 ZQ250-48
ZL20 2000 350 1.8 18 7.5 0.8-1.2 ZQ250-48
ZL25 2500 350 2.5 18 7.5 1.0-1.5 ZQ400-23
ZL28 2800 400 3.3 18 11 1.0-2.5 ZQ400-48
ZL30 3000 450 3.9 16 11 2.0-3.0 ZQ350-23
ZL32 3200 500 4.3 13.6 15 2.0-3.5 ZQ350-23
ZL36 3600 550 5.5 11.3 18.5 3.0-5.0 ZQ400-23
ZL45 4500 600 6.5 8 22 4.0-6.0 ZQ250-48

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