Advantages of disc granulator in granulation process

Among many granulation processes, disc granulator stands out with its unique advantages and becomes the preferred choice of many industries.

The granulation efficiency of disc granulation is commendable. Its product particles are uniform and have good automatic classification ability. Through precise control, the solution can be evenly sprayed on fine particles, with high granulation rate, less large particles, and small return ratio. Taking fertilizer production as an example, the granulation rate can usually reach 70%-90%, which means that it can effectively reduce the waste of raw materials and improve production efficiency.
Intuitive and easy operation is also a highlight of disc granulation. The whole operation process is clear at a glance, and the operator can quickly grasp the operation of the equipment. Once an abnormality occurs, it can be adjusted in time. Moreover, the process is highly adaptable to formula changes. Whether it is the adjustment of raw material types or changes in proportions, disc granulation can easily cope with it, bringing great flexibility to production.
Disc granulation performs well in particle size control and has a wide control range. By adjusting the inclination rate and speed of the disc, the particle size can be accurately controlled to meet the diverse particle size requirements of different products.
From the perspective of equipment, the disc granulator has a simple structure, which not only reduces the equipment investment cost, but also reduces the operating cost. Compared with other complex granulation equipment, the disc granulator is also easier to maintain and has a low failure rate. The disc is lined with high-strength fiberglass, which is strong and durable, greatly extending the service life of the equipment.
Disc granulation is suitable for medium and small factories and is widely used in the production of compound fertilizers and organic fertilizers. Whether it is an organic fertilizer production line such as chicken manure and cow dung, or a compound fertilizer production line, disc granulation can stably produce high-quality particles.
Choosing disc granulation means choosing an efficient, flexible and economical production method. It can help companies improve product quality, reduce production costs, and seize the initiative in fierce market competition.